66kv 69kv 110kv High Voltage Silicone Rubber Composite Line Post Polymer Insulator

• Application: High-voltage
• Material: Composite Polymer
• Structure: Suspension Insulator
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: FZSW-110/14
• Type: B Type Insulator
• Usage: High Voltage Power Transmission, Insulation, Electrical Installation
• Connection Method: Zj
• Size of Bearing Capacity: 8kn
• Color: Gray
• Brand: Line Power
• Minimum Dry Arc Distance: 2300mm
• Min. Creepage Distance: 7340mm
• Specified Cantilever Load (Scl): 8kn
• Max. Design Cantilever Load (Mdcl): 4kn
• Lightning Impulse Withstand Voltage: More Than 1599kv
• Power Frequency Withstand Voltage (Kv): More Than 803kv
• Standard: IEC61952
• Contract Manufacturing: OEM Service Offered
• Business Type: Manufacturer, Trading Company
• Transport Package: Plywood Cases
• Specification: 2575mm
• Trademark: Line Power
• Origin: Wuhan, China
• HS Code: 85469000
• Production Capacity: 900pieces/Month/Machine
• Package Size: 1.00cm * 1.00cm * 1.00cm
• Package Gross Weight: 1.000kg

Product Description

66kv 69kv 110kV High Voltage Silicone Rubber Composite Line Post Polymer Insulator

In order to improve the mechanical strength of insulator, dielectric strength and resistance to pollution flashover performance, improve production efficiency and reduce cost, to overcome the inherent shortcomings, ceramic and glass insulators to adapt to the development of electric power system, all countries in the world working with organic polymer materials as the base material of composite insulator, used instead of the traditional ceramic and glass insulators.

No.	Description	Rated Voltage (kV)	Specified Mechanical Bending Load (kN)	Section Height H (mm)	Minimum Arcing Distance H (mm)	Minimum Creepage DistanceL (mm)	Lightning Impulse Withstand Voltag≥(kV)	Power Frequency Withstand Voltage≥(kV)
1	FZSW-66/16	66	16	770±1	636	1813	325	130
2	FZSW1-110/10	110	10	1220±2.7	1084	3150	450	185
3	FZSW2-138/10	138	10	1200±2	1064	3150	450	185
4	FZSW1-110/20	110	20	1220±2.7	1044	3150	450	185
5	FZSW2-138/20	138	20	1200±2	1024	3150	450	185
6	FZSW - 252/20 (Upper & lower components)	252	20	2300±3.8	2007	6300	950	395

 
Since the end of the 19th century appeared high voltage transmission lines, pottery and porcelain insulator used for the field of high voltage insulation outside has 100 years of history, with the increase of voltage grade, insulator machine of point load, as well as atmospheric pollution, pottery and porcelain insulator performance exposed in the reuse of the defects. And the use of composite insulator makes up the defect of the pottery and porcelain insulator and weaknesses.
 

This series of products are composed of three parts: glass fiber epoxy resin drawing rod, silicone rubber umbrella skirt and metal fittings. The silicone rubber umbrella skirt adopts the whole injection and compression process, thus solving the key problem affecting the reliability of composite insulators -- the interface electrical breakdown.

The connection between the glass drawing rod and the metal fittings adopts the unique glue fitting technology, and adopts the most advanced pressing technology in China. It is equipped with the automatic sound wave flaw detection system with high strength, beautiful appearance, small volume and light weight. The metal fittings are galvanized to prevent corrosion and can be used interchangeable with ceramic insulators.

  Payment & Shipping Terms:

Model Number:	FZSW-230/8
Minimum Order Quantity:	100 pcs
Price:	Negotiable
Packaging Details:	plywood case, fumigated solid wood case
Delivery Time:	45~50 days EX-works
Standard:	IEC 61952, ANSI C29.1

RAW MATERIALS:

End Fittings	Core	Sheds and Housing
Hot dip galvanized cast iron or cast steel	Epoxy & Glass fiber (ECR is available)	HTV Silicone Rubber
Min. thickness of the galvanization: 86μm	Diameter(mm): Φ38, Φ40, Φ55, Φ70, Φ90, Φ120	Color: Grey, Red

Notes:
1. All section lengths are based on vertical & base or bolt end fittings.
2. Below 220kV electrical data shown for composite line post insulators without corona rings and mounted vertically. Wuhan Line Power recommends corona rings to be installed at 220kV and above.
3. Additional section lengths and creepage distances are available. Contact sales agency for details.
4. All dimensions, tolerances and tests are within allowable IEC standards or ANSI standards.
5. All dimensions are in millimeters(mm). If in inches and pounds, please specify.
6. We can design according to the end user's requirements. 
 

1. The silicone rubber housing of Composite Line Post Insulator were taken shape by whole injection. It has good hydrophobicity, hydrophobicity migration and soil resistance, as well as excellent electrical insulation properties and aging resistance, which could prevent effectively those accidents of pollution flashover so as to ensure the safe running of high voltage transmission lines. 
2. The modified ECR fiberglass reinforced epoxy resin rod is used as it has good resistance to high temperature, stess corrosion & acid attack, as well as fine damping action, high tensile strength (> 1200Mpa) and resistance to creep and fatigue failure, which effectively ensure the internal insulation quality and mechanical stength of insulators.
3. End fittings are crimped onto fiberglass rod with voice-operated displacement type crimper. The insulators with this crimping technique have high mechanical strength and small dispersion. Taking the most advanced automatic overall injection moulding technic and connection method of crimping for production and assembling, and the whole crimping procedure controlled by computer and the crimping result monitored by ultrasonic detector to assure each product is qualified.

 

Item	Requirement	Measured Valued
Visual examination	Fuchsine,grey or white,  no obvious mechanical admixture.  Vulcanized sillion rubber  with dense and smooth cutting surface.	Ok
Hardness (shore A)	≮50	65~70
Tensile strength  (Map)	≮4	4~6
Failure elongation  (%)	≮150	≮180
Tearing strength (kN/m)	≮10 (right angle sample)	12~15
Volume resistivity (Ω.m)	1X1012	3~8X1012
Puncture strength (kV/mm)	Alternating current ≮22	≮30
Tracking and erosion	TMA4.5,erosion depth≯2.5mm	TMA4.5, erosion depth <0.8mm
Flammability (Grade)	FV-0	FV-0

Our company with strong strength, reasonable price, good service and a number of enterprises to establish a long-term partnership.With high quality products and perfect after-sales service, we have won the consistent reputation of customers all over the country.We sincerely welcome customers from home and abroad to visit, investigate and discuss business cooperation.    
 
Located in Wuhan, we implement ISO 9001: 2015 Quality Control, ISO14001: 2015 Environmental Management System, and ISO 45001: 2018 Occupational Health and Safety Management System. The company has more than 400 acres of land and has built six assembly line production workshops with a total of 30, 000 square meter of workshop space.

The company's products are AC composite long-rod insulators with rated voltages from 10kV to 1000kV and rated mechanical loads from 70kN to 550kN; DC composite long-rod insulators of rated voltages from ± 400kV to ± 1100kV and rated mechanical loads from 160kN to 1000kN; Composite line post insulators up to 550kV, substation post insulators, braced post insulators, pin insulators, cross-arm insulators, and composite insulators for electrified railways. All products are certified to international quality standards - IEC, ANSI, AS, BS, CAS, GB, and more.

Sound Testing Equipment

The company is equipped with 1000kV Power Frequency Testing Transformer, 1800kV Impulse Voltage Generator set and 2000kN Automatic Tensile Test Machine, as well as well-equipped Physical Laboratory and Electrical Laboratory.


Advanced Manufacturing Equipments

The company holds the most advanced Automatic Silicone Injection Molding Machines and Voice-operated Displacement Crimping Machines which means the world's most advanced process technology level.

Our company specializes in the production of composite insulators for transmission lines. The main structure is composed of rubber, epoxy glass fiber core and metal end fittings.
 

Compared with similar ceramic and glass insulators, silicone rubber insulators have the following advantages:

(1) Small size, light weight (1/7~1/10 times that of ceramic insulators with the same voltage), good elasticity of the shed, not easy to break, convenient transportation and installation, and economical.

(2) High mechanical strength. FRP rods have high tensile strength, which is 5-10 times that of ceramic materials. The cross-section of the core material is small, the product is small in size, light in weight, and high in tensile strength. It is easy to manufacture large-tonnage insulators above 300KN.

(3) High antifouling performance and good aging resistance. The silicone rubber injection molded shed has good hydrophobicity and mobility, which makes the insulator have high anti-pollution flashover voltage and good electrical corrosion resistance.

(4) Easy installation and maintenance, which can greatly reduce maintenance costs caused by power outages and manual labor intensity.

(5) The production process is simple and the delivery time is short.
We have been participating in various exhibitions at home and abroad from 2010 to 2020. At the exhibition, relevant people from the industry and us saw our products directly and closely.

  

1. All composite insulators are packed in weatherproof containers in order to protect the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are
1) standard grade/prefabricated packing,
2) economical grade/cardboard carton, and
3) best grade/closed wooden crate.
Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request.

2. Each container is marked with the number of insulators it contains, the catalog number, the manufacturer's name, and any other customer requests.

3. Each packing (wooden Cases or Paper ubes) attached specification and certification of products.
 

iec

1. Q: Are you the factory or trading company?
A: We are factory who was founded in 2008. We also source all the items for clients.

2. Q: What're your main products?
A: insulators, the hardware of all kinds for high-voltage applications and related products.
 
3. Q: Can I get some samples?
A: Yes, sample order is available for quality check and market test.
 
4. Q: What's your payment terms?
A: We usually accept :Payment Term: 30% T/T after order confirmed, balance 70% before shipment. L/C is also available.
 
5. Q: How can you control your quality? 
A: For each production processing, we have a complete QC system for the chemical composition, physical and electrical properties. After production, all the goods will be tested according to related standards, and the ex-factory test reports will be sent along with shipment documents.
   
6. Q: Does your company accept customization?
A: We accept OEM service.
 
7. Q: What's your warranty terms?
A: We offer 24 months warranty terms.
 
8. Q: Do you have the products in stock?
A: Depends on your request, we have standard models in stock. Some special product and big order will be newly produced according to your order.
 
9. Q: What do you have for the certificate?
A: ISO9001, ISO14001, ISO45001, Type test etc.
 
10. Q: How to become the agents for Line?
A: We welcome you to be Line's agent. 
We will depend on the sales turn over and also do research on your market. If you have interest, let us discuss more!
 
11.Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.