Customization: | Available |
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Application: | High-voltage |
Material: | Composite Polymer |
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Composite tension insulators are essential components used in electrical power transmission systems. They are designed to provide reliable support for power lines while also insulating them from the surrounding environment. The 66kV composite tension insulator is a high-quality product that can withstand high voltage and harsh environmental conditions.
The 66kV composite tension insulator is easy to install and maintain. Its simple design allows for quick and easy attachment to power lines, reducing installation time and costs. Maintenance is also minimal, as the insulator requires no special cleaning or upkeep beyond regular inspections.
Typical Line Voltage (kV) |
Section Length (mm) |
Dry Arcing Distance (mm) |
Leakage Distance (mm) |
Specified Mechanical Load (SML, kN) |
Routine Test Load (RTL, kN) |
1min. Power Frequency Withstand Voltage (Wet) (kV) |
Critical Impulse Flashover Voltage (Pos/Neg) (kV) |
25 | 432±10 | 275 | 600 | 70 | 35 | 80 | 190kV/220kV |
1. The silicone rubber housing of Composite Line Post Insulator were taken shape by whole injection. It has good hydrophobicity, hydrophobicity migration and soil resistance, as well as excellent electrical insulation properties and aging resistance, which could prevent effectively those accidents of pollution flashover so as to ensure the safe running of high voltage transmission lines.
2. The modified ECR fiberglass reinforced epoxy resin rod is used as it has good resistance to high temperature, stess corrosion & acid attack, as well as fine damping action, high tensile strength (> 1200Mpa) and resistance to creep and fatigue failure, which effectively ensure the internal insulation quality and mechanical stength of insulators.
Item |
Requirement |
Measured Valued |
Visual examination |
Fuchsine,grey or white, |
Ok |
Hardness (shore A) |
≮50 |
65~70 |
Tensile strength (Map) |
≮4 |
4~6 |
Failure elongation (%) |
≮150 |
≮180 |
Tearing strength (kN/m) |
≮10 (right angle sample) |
12~15 |
Volume resistivity (Ω.m) |
1X1012 |
3~8X1012 |
Puncture strength (kV/mm) |
Alternating current ≮22 |
≮30 |
Tracking and erosion |
TMA4.5,erosion depth≯2.5mm |
TMA4.5, erosion depth <0.8mm |
Flammability (Grade) |
FV-0 |
FV-0 |
In order to adapt to the industry development demands,it was reformed in combination with national capital by the scientists and engineers who are in the field of composite insulator.Now it is restructured as a new modernized enterprise which integrates research ,production, marketing and sales. The company had formed a series of composite insulator mature products at the beginning of its establishment. These products have been widely used in power, railway and other industries for many years.The core team members of company technology, production and management have more than 20 years of working experience in the same industry. The excellent core team ensures the high starting point of the company in technology and products.
Our company with strong strength, reasonable price, good service and a number of enterprises to establish a long-term partnership.With high quality products and perfect after-sales service, we have won the consistent reputation of customers all over the country.We sincerely welcome customers from home and abroad to visit, investigate and discuss business cooperation.
Our company specializes in the production of composite insulators for transmission and distribution lines. The main structure is composed of rubber, epoxy glass fiber core and metal end fittings.
Compared with similar ceramic and glass insulators, silicone rubber insulators have the following advantages:
(1) Small size, light weight (1/7~1/10 times that of ceramic insulators with the same voltage), good elasticity of the shed, not easy to break, convenient transportation and installation, and economical.
(2) High mechanical strength. FRP rods have high tensile strength, which is 5-10 times that of ceramic materials. The cross-section of the core material is small, the product is small in size, light in weight, and high in tensile strength. It is easy to manufacture large-tonnage insulators above 300KN.
(3) High antifouling performance and good aging resistance. The silicone rubber injection molded shed has good hydrophobicity and mobility, which makes the insulator have high anti-pollution flashover voltage and good electrical corrosion resistance.
(4) Easy installation and maintenance, which can greatly reduce maintenance costs caused by power outages and manual labor intensity.
(5) The production process is simple and the delivery time is short.
We have been participating in various exhibitions at home and abroad from 2010 to 2020. At the exhibition, relevant people from the industry and us saw our products directly and closely.
1. All composite insulators are packed in plywood case, solid wood case or carton box etc for the better protectation on the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are
1) standard grade/prefabricated packing,
2) economical grade/cardboard carton, and
3) best grade/closed plywood or wooden crate.
Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request.
2. Each container is marked with the number of insulators it contains, the catalog number, the manufacturer's name, and any other customer requests.
3. Each packing (wooden Cases or Paper ubes) attached specification and certification of products.
Q: What is a composite tension insulator?
A: A composite tension insulator is a type of insulator used to support power lines and insulate them from the surrounding environment. It is made from a composite material that is lightweight and resistant to environmental degradation, such as UV radiation and corrosion.
Q: What is the 66kV composite tension insulator?
A: The 66kV composite tension insulator is a specific type of composite tension insulator designed to withstand high voltage and harsh environmental conditions. It is rated for a maximum voltage of 66kV and is made from a composite material that is lightweight and resistant to corrosion and UV radiation.
Q: What are the advantages of using a composite tension insulator?
A: The advantages of using a composite tension insulator include its lightweight design, resistance to environmental degradation, and ease of installation and maintenance. It is also designed to provide reliable and long-lasting support for power lines while insulating them from the surrounding environment.
Q: What are the technical specifications of the 66kV composite tension insulator?
A: The 66kV composite tension insulator is rated for a maximum voltage of 66kV and is designed to meet international standards for electrical performance and safety. It is also made from a composite material that is lightweight and resistant to corrosion and UV radiation.
Q: Where can the 36kV composite tension insulator be used?
A: The 36kV composite tension insulator can be used in transmission applications where reliability, durability, and high performance are required. It is suitable for use in a variety of environments and is designed to withstand harsh weather conditions.