Customization: | Available |
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Application: | High-voltage, Low-voltage, High-temperature |
Material: | Composite Polymer |
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The Wuhan Line Power composite insulator is composed of a fiberglass epoxy core rod, silicone rubber sheds, and metal fittings.
The silicone rubber sheds are manufactured using an integrated pressing process, addressing a critical issue affecting the reliability of composite insulators - interface electrical spark breakdown.
The connection between the fiberglass rod and the metal fittings uses internationally advanced crimping technology and is equipped with a fully automated ultrasonic flaw detection system. This ensures high strength, an aesthetically pleasing appearance, compact size, and lightweight construction. The metal fittings are galvanized for corrosion resistance and can be used interchangeably with porcelain insulators.
No. | Description | Rated Voltage (kV) |
Specified Mechanical Bending Load (kN) | Section Height H (mm) |
Minimum Arcing Distance H (mm) |
Minimum Creepage DistanceL (mm) | Lightning Impulse Withstand Voltag≥(kV) | Power Frequency Withstand Voltage≥(kV) |
1 | FZSW-66/16 | 66 | 16 | 770±1 | 636 | 1813 | 325 | 130 |
2 | FZSW1-110/10 | 110 | 10 | 1220±2.7 | 1084 | 3150 | 450 | 185 |
3 | FZSW2-138/10 | 138 | 10 | 1200±2 | 1064 | 3150 | 450 | 185 |
4 | FZSW1-110/20 | 110 | 20 | 1220±2.7 | 1044 | 3150 | 450 | 185 |
5 | FZSW2-138/20 | 138 | 20 | 1200±2 | 1024 | 3150 | 450 | 185 |
6 | FZSW - 252/20 (Upper & lower components) |
252 | 20 | 2300±3.8 | 2007 | 6300 | 950 | 395 |
Item | Requirement | Measured Valued |
Visual examination | Fuchsine, grey or white, no obvious mechanical admixture. Vulcanized silicon rubber with dense and smooth cutting surface. | Ok |
Hardness (shore A) | ≮50 | 65~70 |
Tensile strength (Map) | ≮4 | 4~6 |
Failure elongation (%) | ≮150 | ≮180 |
Tearing strength (kN/m) | ≮10 (right angle sample) | 12~15 |
Volume resistivity (Ω.m) | 1X1012 | 3~8X1012 |
Puncture strength (kV/mm) | Alternating current ≮22 | ≮30 |
Tracking and erosion | TMA4.5,erosion depth≯2.5mm | TMA4.5, erosion depth <0.8mm |
Flammability (Grade) | FV-0 | FV-0 |
Located in Wuhan, we implement ISO 9001: 2015 Quality Control, ISO14001: 2015 Environmental Management System, and ISO 45001: 2018 Occupational Health and Safety Management System. The company has more than 400 acres of land and has built six assembly line production workshops with a total of 8, 000 square meter of workshop space.STANDARDS:
IEC 61109, ANSI C29.1, CSA C411.5, etc. We can design products in accordance with Client's Requirements.
All insulators are packed in weatherproof containers in order to protect the products during land, air and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. Special packaging arrangements can be accommodated upon the users' request.