11kv 33kv 24kv 138kv Composite Polymer Suspension Insulator Dead Ends Strain Insulator

• Customization: Available
• Application: High-voltage
• Material: Composite Polymer
• Model NO.: FXBW-33/120
• Type: B Type Insulator
• Usage: High Voltage Power Transmission, Insulation, Electrical Installation
• Connection Method: Socket and Ball
• Size of Bearing Capacity: 120kN
• Certification: ISO9001, ISO 14001 ISO 45001
• Color: Grey, Red or as Requirement
• Brand: Line Power
• Minimum Dry Arc Distance: 420mm
• Min. Creepage Distance: 1000mm
• Specified Mechanical Load (Sml): 120kN
• Routine Test Load(Rtl): 60kN
• Standard: IEC61109
• Contract Manufacturing: OEM Service Offered
• Business Type: Manufacturer, Trading Company
• Transport Package: Plywood Cases, Solid Wood Case or Carton Box.
• Specification: Height=595mm
• Trademark: Line Power
• Origin: Wuhan, China
• HS Code: 85469000
• Production Capacity: 10000pieces/Month/Machine
• Package Size: 1.00cm * 1.00cm * 1.00cm
• Package Gross Weight: 1.000kg

Product Description

 

11kv 33kv 24kv 138kv Composite Polymer Suspension Insulator Dead ends Strain Insulator

Product Parameters

 

 In order to improve the mechanical strength of insulator, dielectric strength and resistance to pollution flashover performance, improve production efficiency and reduce cost, to overcome the inherent shortcomings, ceramic and glass insulators to adapt to the development of electric power system, all countries in the world working with organic polymer materials as the base material of composite insulator, used instead of the traditional ceramic and glass insulators.

Since the end of the 19th century appeared high voltage transmission lines, pottery and porcelain insulator used for the field of high voltage insulation outside has 100 years of history, with the increase of voltage grade, insulator machine of point load, as well as atmospheric pollution, pottery and porcelain insulator performance exposed in the reuse of the defects. And the use of composite insulator makes up the defect of the pottery and porcelain insulator and weaknesses.

NO.	Description	Rated Voltage (kV)	Specified Mechanical Tensile Load (kN)	Coupling Size	Section Height H (mm)	Minimum Nominal Arcing Distance H (mm)	Minimum Nominal Creepage DistanceL (mm)	Lightning Impulse Withstand Voltag≥(kV)	Wet Switching Impulse Withstand Voltage≥(kV)	Wet Power Frequency Withstand Voltage≥(kV)
1	FXBW-11/70	11	70	16	400±5	230	630	110	-	40
2	FXBW-11/100	11	100	16	400±5	228	630	110	-	40
3	FXBW3-33/70	33	70	16	610±15	445	1100	240	-	100
4	FXBW4-33/70	33	70	16	650±15	484	1140	240	-	100
5	FXBW-33/100(120)	33	100(120)	16	650±15	454	1285	240	-	100
6	FXBW3-66/70	66	70	16	870±15	710	2100	410	-	185
7	FXBW4-66/70	66	70	16	940±15	750	2170	410	-	185
8	FXBW-66/100(120)	66	100(120)	16	940±15	750	2420	410	-	185
9	FXBW3-110/70	110	70	16	1180±15	1024	3310	550	-	230
10	FXBW4-110/70	110	70	16	1240±15	1084	3370	550	-	230
11	FXBW3-110/100(120)	110	100(120)	16	1180±15	1004	3260	550	-	230
12	FXBW4-110/100(120)	110	100(120)	16	1240±15	1054	3300	550	-	230
13	FXBW-110/300	110	300	24	1480±15	1123	3266	550	-	230

  RAW MATERIALS:

End Fittings	Core	Sheds and Housing
Hot dip galvanized cast iron or cast steel	Epoxy & Glass fiber (ECR is available)	HTV Silicone Rubber
Min. thickness of the galvanization: 86μm	Diameter(mm): Φ38, Φ40, Φ55, Φ70, Φ90, Φ120	Color: Grey, Red

Notes:
1. The color is according to the customers' requirements.
2. Below 220kV electrical data shown for composite line post insulators without corona rings and mounted vertically. Wuhan Line Power recommends corona rings to be installed at 220kV and above.
3. Additional section lengths and creepage distances are available. Contact sales agency for details.
4. All dimensions, tolerances and tests are within allowable IEC standards or ANSI standards.
5. All dimensions are in millimeters(mm). If in inches and pounds, please specify.
6. We can design according to the end user's requirements.

Product structure and advantages
Our company specializes in the production of composite insulators for transmission lines. The main structure is composed of rubber, epoxy glass fiber core and metal end fittings.

Company Profile

 

Wuhan Line Power Transmission Equipment Co., Ltd. Was established in 2008 and is mainly engaged in the research, development, production and sales of high voltage transmission power composite insulator series products.

Located in Wuhan, we implement ISO 9001: 2015 Quality Control, ISO14001: 2015 Environmental Management System, and ISO 45001: 2018 Occupational Health and Safety Management System. The company has more than 400 acres of working land and has built six assembly line production workshops with a total of 30, 000 square meter of workshop space.

  
 

The company's products are AC composite long-rod insulators with rated voltages from 10kV to 1000kV and rated mechanical loads from 70kN to 550kN; DC composite long-rod insulators of rated voltages from ± 400kV to ± 1100kV and rated mechanical loads from 160kN to 1000kN; Composite line post insulators up to 550kV, substation post insulators, braced post insulators, pin insulators, cross-arm insulators, and composite insulators for electrified railways. All products are certified to international quality standards - IEC, ANSI, AS, BS, CAS, GB, and more.
 

Sound Testing Equipment

The company is equipped with 1000kV Power Frequency Testing Transformer, 1800kV Impulse Voltage Generator set and 2000kN Automatic Tensile Test Machine, as well as well-equipped Physical Laboratory and Electrical Laboratory.








Advanced Manufacturing Equipments

The company holds the most advanced Automatic Silicone Injection Molding Machines and Voice-operated Displacement Crimping Machines which means the world's most advanced process technology level.

 

Exhibition

We have been participating in various exhibitions at home and abroad from 2010 to 2019. At the exhibition, relevant people from the industry and us saw our products directly and closely.

Certifications

We have implemented advanced management and set up a strict quality management system according 1- 1509001 : 200S. All the products' quality requirements comply with IEC61109, IEC 61952, IEC62231, G3/T19519-2004,GE/T 22079-200s, DU/T 1048-2007.DL/T810-2002 and TE/T3199.2-200g Standards, etc

Packaging & Shipping

1. All composite insulators are packed in weatherproof containers in order to protect the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are
1) standard grade/prefabricated packing,
2) economical grade/cardboard carton, and
3) best grade/closed wooden crate.
Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request.

2. Each container is marked with the number of insulators it contains, the catalog number, the manufacturer's name, and any other customer requests.

3. Each packing (wooden Cases or Paper ubes) attached specification and certification of products.

FAQ

1. Q: Are you the factory or trading company?
A: We are factory who was founded in 2008, and we also are sourcing other items for the client.

2. Q: What're your main products?
A: insulators, the hardware of all kinds for high-voltage applications and related products.
 
3. Q: Can I get some samples?
A: Yes, sample order is available for quality check and market test.
 
4. Q: What's your payment terms?
A: We usually accept :Payment Term: 30% T/T after order confirmed, balance 70% before shipment; LC is also acceptable.
 
5. Q: How can you control your quality? 
A: For each production processing, we have a complete QC system for the chemical composition, physical and electrical properties. After production, all the goods will be tested according to related standards, and the ex-factory test reports will be sent along with shipment documents.
   
6. Q: Does your company accept customization?
A: We accept OEM service.
 
7. Q: What's your warranty terms?
A: We offer 24 months warranty terms.
 
8. Q: Do you have the products in stock?
A: Depends on your request, we have standard models in stock. Some special product and big order will be newly produced according to your order.
 
9. Q: What do you have for the certificate?
A: ISO9001, ISO14001, ISO 45001, Type test etc.
 
10. Q: How to become the agents for Line?
A: We welcome you to be Line's agent. 
We will depend on the sales turn over and also do research on your market. If you have interest, let us discuss more!
 
11.Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.