Customization: | Available |
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Application: | High-voltage |
Material: | Composite Polymer |
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End Fittings | Core | Sheds and Housing |
Hot dip galvanized cast iron or cast steel | Epoxy & Glass fiber (ECR is available) |
HTV Silicone Rubber |
Min. thickness of the galvanization: 86μm | Diameter(mm): Φ38, Φ40, Φ55, Φ70, Φ90, Φ120 | Color: Grey, Red |
Ambient temperature | AC power supply frequency | Earthquake intensity | Altitude | Maximum wind velocity |
-40°C~+40°C | ≤100 HZ | ≤8 | ≤1500m | ≤35 m/s |
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Product structure and advantages
Our company specializes in the production of composite insulator for transmission lines. The main structure is composed of rubber, epoxy glass fiber core and metal end fittings.
Compared to similar ceramic and glass insulators, silicone rubber insulators offer several advantages:
1. **Compact and Lightweight**: Silicone rubber insulators are 1/7 to 1/10 the weight of equivalent ceramic insulators. They are also highly elastic, durable, and resistant to breakage, making them easy and economical to transport and install.
2. **High Mechanical Strength**: With FRP rods, these insulators boast a tensile strength 5-10 times greater than ceramic materials. Their small core cross-section results in a compact, lightweight product with excellent tensile strength, capable of handling loads above 300KN.
3. **Superior Anti-Pollution and Aging Resistance**: The silicone rubber sheds, made through injection molding, provide excellent hydrophobicity and mobility. This ensures high anti-pollution flashover voltage and robust electrical corrosion resistance.
4. **Ease of Installation and Maintenance**: These insulators are simple to install and maintain, significantly reducing maintenance costs associated with power outages and labor.
5. **Simple Production Process and Quick Delivery**: The straightforward manufacturing process allows for short production times and quick delivery.
We have been participating in various exhibitions at home and abroad from 2010 to 2019. At the exhibition, relevant people from the industry and us saw our products directly and closely.
1. All composite insulators are packed in weatherproof containers in order to protect the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are
1) standard grade/prefabricated packing,
2) economical grade/cardboard carton, and
3) best grade/closed wooden crate.
Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request.
2. Each container is marked with the number of insulators it contains, the catalog number, the manufacturer's name, and any other customer requests.
3. Each packing (wooden Cases or Paper ubes) attached specification and certification of products.