High Voltage T-C Suspension Composite Polymer Electrical Insulator

• Customization: Available
• Application: High-voltage
• Material: Composite Polymer
• Model NO.: FXBW-15/70(H=345)
• Type: B Type Insulator
• Usage: High Voltage Power Transmission, Insulation, Electrical Installation
• Connection Method: Clevis/Tougue
• Size of Bearing Capacity: 70KN
• Certification: ISO9001
• Color: Gray, Red, Customized
• Brand: Line Power
• Minimum Dry Arc Distance: 160mm
• Min. Creepage Distance: 380mm
• Specified Mechanical Load(Sml)(Scl): 70kN
• End Fitting: Tongue&Clevis
• Rod Diameter: 16mm
• Sheds: 5
• Standard: IEC 61109
• Contract Manufacturing: OEM Service Offered
• Business Type: Manufacturer, Trading Company
• Transport Package: Plywood Cases, Solid Wood Cases, or Carton Box.
• Specification: H=345mm
• Trademark: Line Power
• Origin: Wuhan, China
• HS Code: 85469000
• Production Capacity: 15000pieces/Month/Machine
• Package Size: 1.00cm * 1.00cm * 1.00cm
• Package Gross Weight: 1.000kg

Product Description

 High Voltage T-C Suspension Composite Polymer Electrical Insulator

Product Description

 

Electromechanical specifications:
1) Rated voltage: 15kV
2) Wet Power Frequency Withstand Voltage ≥45KV
3) Dry Lightening Impulse Withstand Voltage ≥100KV
4) Specified Mechanical Load(SML):70kN
5) Routine Test Load(RTL):35kN  

Supply Ability
150000 Piece/Pieces per Month

 

NO.	Description	Rated Voltage (kV)	Specified Mechanical Tensile Load (kN)	Coupling Size	Section Height H (mm)	Minimum Nominal Arcing Distance H (mm)	Minimum Nominal Creepage DistanceL (mm)	Lightning Impulse Withstand Voltag≥(kV)	Wet Switching Impulse Withstand Voltage≥(kV)	Wet Power Frequency Withstand Voltage≥(kV)
1	FXBW-11/70	11	70	16	400±5	230	630	110	-	40
2	FXBW-11/100	11	100	16	400±5	228	630	110	-	40
3	FXBW3-33/70	33	70	16	610±15	445	1100	240	-	100
4	FXBW4-33/70	33	70	16	650±15	484	1140	240	-	100
5	FXBW-33/100(120)	33	100(120)	16	650±15	454	1285	240	-	100
6	FXBW3-66/70	66	70	16	870±15	710	2100	410	-	185
7	FXBW4-66/70	66	70	16	940±15	750	2170	410	-	185
8	FXBW-66/100(120)	66	100(120)	16	940±15	750	2420	410	-	185
9	FXBW3-110/70	110	70	16	1180±15	1024	3310	550	-	230
10	FXBW4-110/70	110	70	16	1240±15	1084	3370	550	-	230
11	FXBW3-110/100(120)	110	100(120)	16	1180±15	1004	3260	550	-	230
12	FXBW4-110/100(120)	110	100(120)	16	1240±15	1054	3300	550	-	230
13	FXBW-110/300	110	300	24	1480±15	1123	3266	550	-	230
14	FXBW3-220/100(120)	220	100(120)	16	2150±30	1964	6400	1000	-	395
15	FXBW4-220/100(120)	220	100(120)	16	2240±30	2049	6650	1000	-	395
16	FXBW3-220/160(180)	220	160(180)	20	2150±30	1904	6810	1000	-	395
17	FXBW4-220/160(180)	220	160(180)	20	2240±30	1980	7100	1000	-	395
18	FXBW-220/210(240)	220	210(240)	20	2300±30	1979	7090	1000	-	395
19	FXBW-220/300	220	300	24	2350±30	2001	6905	1000	-	395
20	FXBW3-330/100(120)	330	100(120)	16	2930±40	2725	9660	1425	950	570
21	FXBW4-330/100(120)	330	100(120)	16	2990±40	2804	10120	1425	950	570
22	FXBW3-330/160(180)	330	160(180)	20	2930±40	2654	9033	1425	950	570
23	FXBW4-330/160(180)	330	160(180)	20	2990±40	2714	9250	1425	950	570
24	FXBW3-330/210(240)	330	210(240)	20	2930±40	2614	9150	1425	950	570
25	FXBW4-330/210(240)	330	210(240)	20	2990±40	2674	9200	1425	950	570
26	FXBW-330/300	330	300	24	2930±40	2579	8680	1425	950	570
27	FXBW3-500/100(120)	500	100(120)	16	4030±50	3805	13500	2050	1240	740
28	FXBW4-500/100(120)	500	100(120)	16	4450±50	4217	16600	2250	1240	740
29	FXBW3-500/160(180)	500	160(180)	20	4030±50	3714	13450	2050	1240	740
30	FXBW4-500/160(180)	500	160(180)	20	4450±50	4174	15100	2250	1240	740
31	FXBW3-500/210(240)	500	210(240)	20	4030±50	3714	13450	2050	1240	740
32	FXBW4-500/210(240)	500	210(240)	20	4450±50	4134	14850	2250	1240	740
33	FXBW3-500/300	500	300	24	4030±50	3639	12900	2050	1240	740
34	FXBW4-500/300	500	300	24	4450±50	4059	14150	2250	1240	740
35	FXBW3-500/400(420)	500	400	28	4030±50	3630	14832	2050	1240	740
36	FXBW4-500/530(550)	500	530	32	4450±50	3957	15300	2250	1240	740
37	FXBW-750/100(120)	750	100(120)	16	7150±50	6930	23500	2700	1800	740
38	FXBW-750/160(180)	750	160(180)	20	7150±50	6800	23500	2700	1800	740
39	FXBW-750/210(240)	750	210(240)	20	7150±50	6800	23500	2700	1800	740
40	FXBW-750/300	750	300	24	7150±50	6735	23500	2700	1800	740
41	FXBW-750/400(420)	750	400(420)	28	7150±50	6730	23500	2700	1800	740
42	FXBW-750/530(550)	750	530(550)	32	7150±50	6625	23500	2700	1800	740
43	FXBW-1000/160(180)	1000	160(180)	20	9500±50	9150	27500	2400	1800	1300
44	FXBW-1000/210(240)	1000	210(240)	20	9500±50	9150	27500	2400	1800	1300
45	FXBW-1000/300	1000	300	24	9500±50	9115	27500	2400	1800	1300
46	FXBW-1000/400(420)	1000	400(420)	28	9500±50	9075	27500	2400	1800	1300
47	FXBW-1000/530(550)	1000	530(550)	32	9500±50	8975	27500	2400	1800	1300
48	FXBW-1000/160(180)-S	1000	160(180)	20	9800±50	9200	27500	2400	1800	1300
49	FXBW-1000/210(240)-S	1000	210(240)	20	9900±50	9200	27500	2400	1800	1300
50	FXBW-1000/530(550)-S	1000	530(550)	32	10000±50	8950	27500	2400	1800	1300

Item	Requirement	Measured Valued
Visual examination	Fuchsine,grey or white,  no obvious mechanical admixture.  Vulcanized sillion rubber  with dense and smooth cutting surface.	Ok
Hardness (shore A)	≮50	65~70
Tensile strength  (Map)	≮4	4~6
Failure elongation  (%)	≮150	≮180
Tearing strength (kN/m)	≮10 (right angle sample)	12~15
Volume resistivity (Ω.m)	1X1012	3~8X1012
Puncture strength (kV/mm)	Alternating current ≮22	≮30
Tracking and erosion	TMA4.5,erosion depth≯2.5mm	TMA4.5, erosion depth <0.8mm
Flammability (Grade)	FV-0	FV-0

Company Profile

Wuhan Line Power Transmission Equipment Co., Ltd. is mainly engaged in the research ,development,production and sales of high voltage transmission power composite insulator series products.The core technology comes from the scientific and research institutions such as Wuhan University (originally Wuhan University of Water and Electricity),Hubei Institute of Chemical and Industry and Wuhan High Pressure Research Institution and so on.

 

In order to adapt to the industry development demands,it was reformed in combination with national capital by the scientists and engineers who are in the field of composite insulator.Now it is restructured as a new modernized enterprise which integrates research ,production, marketing and sales. The company had formed a series of composite insulator mature products at the beginning of its establishment. These products have been widely used in power, railway and other industries for many years.The core team members of company technology, production and management have more than 20 years of working experience in the same industry. The excellent core team ensures the high starting point of the company in technology and products.

Our company with strong strength, reasonable price, good service and a number of enterprises to establish a long-term partnership.With high quality products and perfect after-sales service, we have won the consistent reputation of customers all over the country.We sincerely welcome customers from home and abroad to visit, investigate and discuss business cooperation.    

Sound Testing Equipment

The company is equipped with 1000kV Power Frequency Testing Transformer, 1800kV Impulse Voltage Generator set and 2000kN Automatic Tensile Test Machine, as well as well-equipped Physical Laboratory and Electrical Laboratory.




Advanced Manufacturing Equipments

The company holds the most advanced Automatic Silicone Injection Molding Machines and Voice-operated Displacement Crimping Machines which means the world's most advanced process technology level.

Our company specializes in the production of composite insulators for transmission and distribution lines. The main structure is composed of rubber, epoxy glass fiber core and metal end fittings.
 

Compared with similar ceramic and glass insulators, silicone rubber insulators have the following advantages:

(1) Small size, lightweight (1/7~1/10 times that of ceramic insulators with the same voltage), good elasticity of the shed, not easy to break, convenient transportation and installation, and economical.

(2) High mechanical strength. FRP rods have high tensile strength, which is 5-10 times that of ceramic materials. The cross-section of the core material is small, the product is small in size, light in weight, and high in tensile strength. It is easy to manufacture large-tonnage insulators above 300KN.

(3) High antifouling performance and good aging resistance. The silicone rubber injection molded shed has good hydrophobicity and mobility, which makes the insulator have high anti-pollution flashover voltage and good electrical corrosion resistance.

(4) Easy installation and maintenance, which can greatly reduce maintenance costs caused by power outages and manual labor intensity.

(5) The production process is simple and the delivery time is short.

Exhibition

We have been participating in various exhibitions at home and abroad from 2010 to 2020. At the exhibition, relevant people from the industry and us saw our products directly and closely.

Certifications

We have implemented advanced management and set up a strict quality management system according 1- 1509001 : 200S. All the products' quality requirements comply with IEC61109, IEC61952, IEC62231, G3/T19519-2004,GE/T 22079-200s, DU/T 1048-2007.DL/T810-2002 and TE/T3199.2-200g Standards, etc

Packaging & Shipping

 

1. All composite insulators are packed in plywood case, solid wood case or carton box etc for the better protectation on the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are
    1) standard grade/prefabricated packing,
    2) economical grade/cardboard carton, and
    3) best grade/closed plywood or wooden crate.
Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request.

2. Each container is marked with the number of insulators it contains, the catalog number, the manufacturer's name, and any other customer requests.

3. Each packing (wooden Cases or Paper ubes) attached specification and certification of products.
 

FAQ

1. Q: Are you the factory or trading company?
A: We are factory who was founded in 2008, we could also help the client to souring other related items.

2. Q: What're your main products?
A: insulators, the hardware of all kinds for high-voltage applications and related products.
 
3. Q: Can I get some samples?
A: Yes, sample order is available for quality check and market test.
 
4. Q: What's your payment terms?
A: We usually accept :Payment Term: 30% T/T after order confirmed, balance 70% before shipment. We also dealing with LC.
 
5. Q: How can you control your quality? 
A: For each production processing, we have a complete QC system for the chemical composition, physical and electrical properties. After production, all the goods will be tested according to related standards, and the ex-factory test reports will be sent along with shipment documents.
   
6. Q: Does your company accept customization?
A: We accept OEM service.
 
7. Q: What's your warranty terms?
A: We offer 24 months warranty terms.
 
8. Q: Do you have the products in stock?
A: Depends on your request, we have standard models in stock. Some special product and big order will be newly produced according to your order.
 
9. Q: What do you have for the certificate?
A: ISO9001, ISO14001, ISO 45001, Type test etc.
 
10. Q: How to become the agents for Line?
A: We welcome you to be our agent. 
We will depend on the sales turn over and also do research on your market. If you have interest, let us discuss more!
 
11.Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.